What Is the Small Valve on the Marine Water Heater Coolant Inlet?
I noticed a small valve on the inlet where the hot engine coolant enters my domestic water heater boiler. What exactly is this for? Should it be fully open when the engine is running?
Answer
That small valve on the engine coolant inlet to your calorifier is either an air bleed screw to remove air locks or an isolation valve to shut off the heating loop. Its main job is to ensure hot engine coolant circulates efficiently through the internal heating coil or to let you disconnect the boiler without draining the entire engine block.
Identifying the Valve
Depending on the installer and the brand of your calorifier (such as Isotemp, Quick or Surejust), you will find one of two small valves on the coolant inlet hose. The first is a tiny brass or stainless steel bleed screw. This looks like a standard domestic radiator bleed valve. The second is a 1/2-inch or 5/8-inch BSP inline ball valve with a short lever handle. You must identify which one you have because they serve entirely different maintenance purposes.
The Air Bleed Valve
Marine water heaters sit in lockers or under bunks higher than the engine. Air naturally rises to the highest point in a plumbing system, so an air lock forms right at the calorifier inlet. When this happens, the engine coolant pump cannot push fluid through the heating coil. Your domestic water stays cold while motoring.
Use this small bleed screw to clear an air lock. Bring the engine up to operating temperature so the thermostat opens and coolant circulates. Carefully crack the bleed screw open using a small spanner or flathead screwdriver. You will hear a hiss of air followed by a spit of coolant. Close the valve tightly once a steady stream of liquid flows out. Always wear heavy gloves and safety glasses. Pressurised engine coolant reaches 80°C and causes severe scalds.
The Isolation Valve
If the valve has a lever or a twist knob, it is an isolation valve. Boat builders fit these on the coolant feed and return lines for three practical reasons:
- Emergency shut-off: If the copper coil inside the calorifier splits, it leaks engine coolant into your fresh water supply or the bilge. Closing this valve saves your engine from overheating due to coolant loss.
- Winterising and maintenance: You can shut the valve to remove the calorifier without draining 10 to 15 litres of antifreeze mixture from the main engine block.
- Flow regulation: On smaller engines like a Yanmar 2YM15 or Volvo Penta D1-20, the calorifier loop can bypass too much coolant. This prevents the engine from reaching its proper operating temperature. Partially closing the inlet valve restricts this flow and keeps the engine running efficiently.